Smoked BBQ Meatballs

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These smoked BBQ meatballs are the perfect union of tender, juicy meat, rich Gouda cheese, and a smoky-sweet bourbon glaze that clings to every bite. The hickory and mesquite wood infuse each meatball with deep, savory notes, while the sauce delivers a balance of tang, sweetness, and mild heat.

Whether served as a hearty appetizer for game day or as the star of a backyard feast, these meatballs bring bold BBQ flavors to the table. The best part? They’re cooked low and slow in a cast-iron skillet, locking in every bit of moisture and smoky goodness. Pair them with fresh parsley and a cold drink, and you have the ultimate comfort food experience.

Full recipe:

Ingredients:

For the Meatballs:

  • ½ lb bacon, chopped

  • 1 lb ground beef

  • 1 lb ground mild Italian sausage

  • 3 garlic cloves, minced

  • 2 tbsp chipotle pepper in adobo, from the can

  • 1 tsp kosher salt

  • 1 tsp freshly ground black pepper

  • ½ tsp fennel seeds

  • 3 oz smoked Gouda cheese, grated

  • ½ red onion, finely diced

  • 1 bell pepper, finely diced

  • 1 cup fried onions, crushed into crumbs

  • ¼ cup heavy cream

  • 1 egg, whisked

  • 1 tbsp canola oil

For the Sauce:

  • ½ cup brown sugar

  • 1 tbsp tomato paste

  • 2 tbsp soy sauce

  • 1 tbsp adobo sauce (from the can)

  • 2 tbsp Worcestershire sauce

  • ¼ cup molasses (light or dark, not blackstrap)

  • ¼ cup apple cider vinegar

  • 2 cups ketchup

  • 1 tbsp Dijon mustard

  • 2 oz bourbon

  • 3 garlic cloves, crushed

  • 2 tsp chili powder

  • 1 tsp freshly ground black pepper

For Garnish:

  • Chopped parsley (optional)

Directions:

  1. Preheat smoker to 225°F. Use hickory and mesquite wood for a deep smoky flavor.

  2. Prepare the sauce: In a saucepan over medium heat, whisk together brown sugar, tomato paste, soy sauce, adobo sauce, apple cider vinegar, Dijon mustard, bourbon, and crushed garlic. Cook for 5 minutes.

  3. Lower heat to medium-low. Stir in Worcestershire sauce, molasses, ketchup, chili powder, and pepper. Simmer for another 5 minutes.

  4. Prepare the meatballs: Crush fried onions into fine crumbs. In a large bowl, mix them with bacon, ground beef, sausage, garlic, chipotle pepper, salt, pepper, fennel seeds, Gouda, onion, bell pepper, heavy cream, and egg. Mix just until combined—do not overmix.

  5. Add canola oil to a cast-iron skillet and coat the surface. Form meatballs (golf ball size) using a cookie scoop and place them in the skillet.

  6. Pour half of the sauce over the meatballs. Place skillet in smoker and cook for 1 hour.

  7. After 1 hour, remove excess grease from skillet. Pour remaining sauce over meatballs and smoke for another hour, or until they reach an internal temperature of 165°F.

  8. Garnish with chopped parsley and serve hot.

Prep Time: 15 minutes | Cooking Time: 2 hours 10 minutes | Total Time: 2 hours 25 minutes
Kcal: 235 kcal | Servings: 9

A Flavor Experience Like No Other

The heart of this recipe is its dual-layered approach to flavor. First, the meatballs themselves are packed with a mix of ground beef, mild Italian sausage, chopped bacon, chipotle peppers, smoked Gouda, and a variety of spices and aromatics. This combination creates a rich, juicy bite that is smoky even before it hits the smoker. Then comes the sauce—sweet from brown sugar and molasses, tangy from apple cider vinegar and ketchup, with a hint of spice from chili powder and adobo sauce, and rounded out by the depth of bourbon. When the meatballs cook in this sauce inside the smoker, they soak up every bit of that smoky, tangy-sweet flavor.

The Role of the Smoker

Using a smoker is what truly sets this recipe apart. Cooking meatballs in a smoker, rather than a conventional oven or stovetop, infuses them with a deep, woodsy flavor that you just can’t replicate any other way. For this recipe, hickory and mesquite wood are recommended, as they deliver a strong, savory aroma that complements the richness of the meat and sauce. The slow, even heat from the smoker allows the meatballs to stay tender while developing a subtle bark on the outside, locking in moisture and flavor.

Perfect for Any Occasion

These smoked BBQ meatballs are extremely versatile. As an appetizer, they can be served on a platter with toothpicks for easy grabbing during a game day spread or party. As a main dish, they pair wonderfully with a crisp salad, roasted vegetables, or even mashed potatoes for a comforting and filling meal. They also work as a standout addition to a barbecue buffet, holding their own alongside ribs, pulled pork, and grilled chicken. Because of their bold, crowd-pleasing flavors, they’re an excellent choice for potlucks, family gatherings, and tailgating events.

The Magic of Bourbon in the Sauce

One of the most distinctive elements of this recipe is the use of bourbon in the BBQ sauce. Even though only a couple of ounces are used, the bourbon adds a familiar warmth and complexity to the sauce without overwhelming it. The alcohol cooks off during the simmering and smoking process, leaving behind a deep caramel-like undertone that enhances the sweetness from the molasses and brown sugar while balancing the tang of vinegar and mustard. This subtle background note is what makes the sauce so addictive.

Achieving the Right Texture

The texture of the meatballs in this recipe is tender yet substantial, thanks to the balance between the different meats and the addition of crushed fried onions. Unlike breadcrumbs, fried onions add both flavor and crunch, which holds up well even after two hours in the smoker. The smoked Gouda cheese mixed into the meatballs melts as they cook, creating pockets of creamy, smoky richness in every bite. The trick to getting the perfect texture is mixing the meatball ingredients just until combined—overmixing can make the meatballs dense and tough.

Layering the Flavors in the Cook

The cooking process itself is designed to layer flavors. Half of the BBQ sauce is poured over the meatballs at the beginning of the smoking process, allowing the sauce to seep into the meat as it slowly cooks. After an hour, the excess grease is carefully removed, and the rest of the sauce is added, creating a fresh layer of tangy-sweet glaze that caramelizes slightly in the smoker. This two-stage saucing method ensures that the meatballs are infused with flavor inside and out, while also giving them that irresistible glossy finish.

Serving Suggestions and Presentation

These smoked BBQ meatballs are best served hot, straight from the smoker. They look especially appealing when garnished with fresh chopped parsley, which adds a pop of color against the deep reddish-brown sauce. For appetizers, you can place them in a serving dish with toothpicks for easy grabbing. As a meal, serve them over creamy mashed potatoes, polenta, or even a bed of rice to soak up the extra sauce. They can also be served alongside grilled corn on the cob, coleslaw, or cornbread for a complete Southern-inspired barbecue experience.

Storing and Reheating

If you have leftovers, these meatballs store well in the refrigerator for up to three days. The flavors often deepen after sitting overnight, making them just as delicious—or even better—the next day. For longer storage, they can be frozen in an airtight container for up to two months. When reheating, it’s best to do so slowly on the stovetop or in the oven, adding a splash of water or extra BBQ sauce to keep them moist.

Why This Recipe Works

The beauty of this smoked BBQ meatball recipe lies in its attention to flavor-building and technique. The combination of meats ensures a balanced texture and taste, the sauce is a complex blend of sweet, tangy, and smoky, and the smoker imparts a depth of flavor you simply can’t get from other cooking methods. The low-and-slow process not only makes the meatballs tender but also allows the sauce to develop a rich, concentrated flavor that clings beautifully to the meat. From the first bite to the last, every element of this dish works together to create a memorable and satisfying eating experience.

Conclusion

Smoked BBQ Meatballs are the kind of dish that instantly turns any gathering into a special occasion. They’re hearty, flavorful, and versatile, making them a hit with both casual eaters and BBQ aficionados. The combination of smoky meats, melty Gouda, and a rich bourbon-infused sauce makes them irresistible, while the smoking process gives them a depth and complexity that oven-baked meatballs simply can’t match. Whether you serve them as a party appetizer, a game day snack, or a comforting main course, these meatballs are sure to earn a permanent spot in your recipe collection. With just a bit of prep and a couple of hours in the smoker, you can create a dish that’s not only delicious but also unforgettable.

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